![]() ![]() The illustration shown above is another example of two board products being measured simultaneously just beyond the exit end of the dryer. Fortunately, the problem had been spotlighted right away and an adjustment to the process control quickly resolved the issue. Prior to implementing the IMPS-4400 the issue would have gone unnoticed or caused a loss of productivity due to the time taken to draw the correlation clearly shown in the image. The illustration shown above identifies an issue of inconsistency across a number of decks. The Multi-Deck Display spotlights correlations of product inconsistency and changes the approach of handling production issues from isolated incidents to comprehensive solutions. Having a comparison of multiple-decks lined up at the same time yields a valuable tool for your production process. Measuring moisture across several kiln decks can be a daunting task without the assistance of the IMPS-4400. They had taken their knowledge of their process and applied it to what they saw in the IMPS-4400 proprietary software and took corrective action saving time, reducing product waste, lowering energy costs and improving overall quality. Plant engineers recognized this graphic as having a higher density in the blue areas as a result of the mixer earlier in the production process. ![]() ![]() The board on the top appears to have a slightly over-dried area at its midpoint but the bottom board reveals something completely different. The example shown above illustrates two board products being measured simultaneously just beyond the exit end of the dryer. Every production process is unique and applying your knowledge of your process to the IMPS-4400 proprietary software can yield extraordinary discoveries. Even beyond the scope of moisture measurement the IMPS-4400 proprietary software can be used to analyze various characteristics of your product or production process. ![]() Moisture profiling and its diagnostics is a valuable tool for operators and engineers concerned about optimizing their production process. Optionally, the IMPS-4400 comes with an I/O module that provides moisture data outputs to your Plant Master Control Panel. It is equipped with a powerful set of software tools used for comprehensive data logging and statistical analysis that provides a real-time moisture profile of manufacturing lines having multiple-decks and multiple-products. Data-Logging and Trend Time Plot for Statistical Analysis.Proprietary Software Offering Broad Product Diagnostics.Easy Communication Between Profiler and HMI System.Non-Contact Multi-Sensor Moisture Profiling Array.RF Dielectric Measurement Penetrates Product to Provide True Total Moisture.The IMPS-4400 proprietary software is fully customizable allowing its users to switch graphic paradigms and view their processes from a variety of perspectives. Graphical displays allow a full diagnostic view of moisture profiles that identify issues before they become problems. Our proprietary software takes process control to superior levels of productivity. This array can span a wide area allowing up to 128 sensors to measure the true moisture composition of your product. The IMPS-4400 is an Instant Moisture Profiling System (IMPS) that employs an array of 2 inch Radio Frequency Dielectric Sensors used to relate directly to the moisture content of your product. Using the non-contact Radio Frequency Dielectric Measurement Technology in an arrayed framework allows the IMPS-4400 to deliver the complete picture of your products’ moisture composition. The IMPS-4400 provides the most advanced level of moisture profiling currently available. ![]()
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